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| About Powder Coating
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What is Powder Coating?
Powder coating is an advanced method of applying a decorative
and protective finish to a wide range of materials and products that are
used by both industries and consumers. The powder used for the process
is a mixture of finely ground particles of pigment and resin, which is
sprayed onto a surface to be coated. The powder is most commonly applied
by spraying with a gun that electrostatically charges the powder as it
exits the tip. In most cases, the powder is applied directly to a clean,
bare metal surface, with no primer or base coat (powder coating can also
be applied to glass, ceramics, temperature resistant plastics and even
wood). The part that is being coated is electrically grounded, causing
the charged powder to cling to it. After coating, the part with the loose
powder clinging to it is placed in an oven to cure. In the curing process,
the powder melts and flows over the surface of the object without drips,
runs or sags. The result is a highly durable and attractive finish in
a wide variety of colors, glosses and textures. Powder coating is the
fastest-growing finishing technology in North America, representing over
10% of all industrial finishing applications.
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| Why
Powder Coat? |
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Tough, durable and attractive
finishes for almost any metal surface. |
| Brake
drums were glass bead blasted to remove rust and scale. They
were then cleaned and a 1.5-3 mil coating of powder was applied and
cured. |
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Superior Durability to Most Liquid Paints
Powder coating gives consumers, businesses, and industry one of the most
economical, longest-lasting, and most color-durable quality finishes available.
Powder coated surfaces are more resistant to chipping, scratching, fading,
and wearing than other finishes. Color selection is virtually unlimited
with high and low gloss, metallic, and clear finishes available. And colors
stay bright and vibrant longer. Texture selections range from smooth surfaces
to a wrinkled or matte finish, and rough textures designed for hiding
surface imperfections.
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Economical
Powder coating costs are comparable to the cost of good quality liquid
paint on small projects, and can often be substantially less on larger
quantities of parts. Elimination of VOCs and reduction of wastes saves
money and helps companies comply more easily and economically with the
regulations of the U.S. Environmental Protection Agency. In fact, one
of the major elements in expanding the market for powder coating has been
the implementation over the past 30 years of stringent air pollution control
legislation.
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Environmentally Safe
Powder coating is also highly protective of our environment. While liquid
finishes contain solvents which have pollutants known as volatile organic
compounds (VOCs), powder coating contains no solvents and releases negligible
amounts, if any, of VOCs into the atmosphere. Thus, there is no longer
a need for finishers to buy costly pollution control equipment. In addition,
most powder coating overspray that does not adhere to the part can be
retrieved and reused, virtually eliminating the waste commonly found in
liquid finishing processes.
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Where is Powder Coating
being used?
Chances are you have quite a few things at home that have a powder coat
finish. It is used extensively on many consumer products such as appliances,
furniture, fixtures, automotive parts, sporting goods, etc. Commercial applications
include store fixtures and office furniture. It is used on farm implements
and in many industrial applications where durability and high resistance
to chemical and environmental stresses are needed. Powder coating can also
be an excellent choice for refinishing projects such as bicycles, motorcycles,
automotive parts, indoor and outdoor metal furniture, etc.
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Preparing Your Project
For Powder Coating
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The coated parts are
cured in an oven at up to 450 degrees F, for up to 30 minutes
or more. Any part of your project that cannot withstand this
time and temperature exposure must be removed before coating.
This would include foam insulation, rubber pads or gaskets and
plastic pads or attachments. |
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Because powder adheres
electrostatically, it must be applied to a very clean surface.
It will not cling well to old paint, primer, most metal fillers
or rust. Chemical stripping and/or bead blasting of the surface
is recommended. Sand blasting with coarse media can leave a
rough textured surface that can show through the finish and
in some cases cause gassing that leaves pin holes. |
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Any welds, ripples, dents
or pits on the metal surface can show through the coating after
the powder is cured. If you want the finished surface to be
free of these types of imperfections, they must be smoothed
or removed before the powder is applied. |
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Caring for a powder coat finish
While most powder coat finishes are tougher and much more flexible than
conventional solvent based paints, they are about the same hardness as automotive
paint, so they will scratch. To clean a powder coated surface, use the same
care and methods you would use to clean your car. Gently wash with a clean,
soft cloth and a mild detergent followed by a clear water rinse. Even though
most powder coatings are highly resistant, certain solvents can harm them.
Avoid contact with nail polish remover, paint or lacquer thinner, motor
oils, transmission and brake fluids or parts cleaning fluids. If any of
these should contact the powder coated surface, immediately wipe the area
with a soft, clean cloth, and wash as described above.
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Phone:
(715) 832-1717
Fax: (715) 831-1919 |
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